HAZOP Professional-Enterprise Edition

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Hours: 20
Certification : Yes
Access : 1 Year

The HAZOP  Professional (Enterprise Edition) e-learning course is a special edition of Abhisam’s popular HAZOP Professional course. This will enable your employees to learn all aspects of the Hazard and Operability Study method, which is a popular Risk Assessment technique used in industry.
Detailed Information

Why this HAZOP Training Course?

Abhisam is the global pioneer in creating e-learning self paced courses for engineers and technicians all over the world. The Abhisam HAZOP Course has been taken by hundreds of engineers and safety professionals, all over the world. This ecourse is the only one that explains the technique in so much detail, using easy to understand animations and simulations of actual process conditions. Therefore you have practical and detailed examples of how to do HAZOP analysis, of typical unit operations that take place everyday in facilities all over the world, such as tank truck unloading operations, or batch reactor operations. You also have sample HAZOP worksheets that you can use to make your own templates for creating your HAZOP reports.

This ecourse is an online training program that will not only teach you the technique by itelf, but also important management aspects, so that you can be a HAZOP Facilitator or HAZOP Scribe yourself. There is a separate module on these management aspects, with a situational video that gives you clues on how to handle these issues yourself, when you become a HAZOP Leader.

This online course also covers CHAZOP, which stands for Computer HAZOP or Control HAZOP and is done on the Control Systems of a plant, be they a DCS (Distributed Control System), or a PLC-SCADA system (Programmable Logic Controller and Supervisory Control and Data Acquisition System) or a SIS (Safety Instrumented System). Most training courses do not cover this at all. You can get actual real life templates that you can use to conduct and lead your own CHAZOP Studies.

 

So what’s in this course?

Here are the contents in detail below:

 Module 1 – Basic Concepts

  •     Introduction to the course
  •     What is HAZOP ?
  •     More about HAZOP
  •     History of HAZOP
  •     HAZAN
  •     HAZOP & HAZAN
  •     FMEA
  •     Hazards & Risks
  •     Use of HAZOP
  •     Types of hazards- Fire & Explosions
  •     Types of hazards – Toxic Material
  •     Preliminary Hazard Analysis
  •     Consequence Analysis
  •     Risk & Harm
  •     Risk Graph
  •     Risk Reduction
  •     The ALARP principle
  •     Risk Reduction in process plants
  •     Risk Reduction explained
  •     Risk & Cost Calculations for bean counters
  •     Example – Cost Justification
  •     Layers of Protection Analysis (LOPA)
  •     Layers of Protection in the process industries
  •     Diversity
  •     Diversity Example
  •     Preventive & Mitigative layers

Module 2 – HAZOP Methodology

  •     Introduction
  •     Intentions & Deviations
  •     Causes and Consequences
  •     Benign Consequences
  •     Method Outline
  •     Node Identification
  •     Guide Words
  •     Parameter Deviations
  •     Deviation Recognition
  •     Why deviation recognition fails
  •     Types of Deviations
  •     Example – Chlorine
  •     Types of Deviations
  •     CIP Example
  •     SOP deviations example
  •     Tanker unloading example
  •     Normal Operation
  •     Guide Word High
  •     Deviation & Consequence
  •     Guide Word Low
  •     Deviation & Consequence
  •     Guide Word Reverse
  •     Deviation & Consequence
  •     Guide Word Other Than
  •     Deviation & Consequence
  •     Before starting the HAZOP
  •     Other documents
  •     Guide Words & Parameters
  •     HAZOP Worksheet
  •     Guide Words
    •      High
    •      Low
    •     Reverse
    •     Other Than
  •     HAZOP Recommendation sheet
  •     The P & ID after HAZOP
  •     Summary
  •     Double Jeopardy in HAZOP
  •     Boolean Logic and Safety
  •     Protection Measures
  •     Additional Measures
  •     Boolean Logic and HAZOP
  •     HAZOP and Human Errors
  •     Parameter Deviations with Human element
  •     Worksheets for Human Errors
  •     HAZOP limitations

Module 3 – HAZOP Types, Standards & Legal Requirements

  •      HAZOP Standards
  •     IEC 61882
  •     IEC 61882 Ed 2
  •     ISO 14001
  •      ISO 14001
  •     Legal requirement?
  •     The Seveso Directives
  •     Seveso III
  •     OSHA
  •     UK HSE
  •     Types of HAZOP
    •     Greenfield
    •     Various Stages
    •     Concept
    •      Worksheets
    •     Basic Design
    •     Detailed
    •     Commissioning
    •     Brownfield
  •      CHAZOP
  •     Typical format
  •     Example
  •     Worksheets

 Module 4 – Managing HAZOPs

  •     Why is Managing HAZOPs so important?
  •     Management Support
  •     Team
  •     Team Example
  •     Team Work
  •     Consultants
  •     Role of HAZOP leader
  •     Role of HAZOP scribe/secretary
  •     Role of  team members
  •     Number of team members
  •     Team Skill Level
  •     Documentation
  •     Auditing it

Module 5 – Case Study

  •     The Process Description
  •     The plant
  •     The P&ID
  •     Carrying out the HAZOP
  •      Worksheet
  •     Recommendation Sheet
  •     The P&ID after the HAZOP
  •     The Audit
  •     An actual incident
  •     Learnings from the incident
  •     A Final Word

Advanced Module (Case Studies) 

  •     Case Study of a Distillation Unit HAZOP
  •     Case Study of a Storage Tank HAZOP
  •     Case Study  of a Filtration Unit HAZOP

 Self Assessment Test

After you complete the modules, you can take the self assessment test that enables you to measure your level of understanding of hazardous area instruments. It also can be used as a mock test or practice test, to help you pass the final certification exam.

Course Content

HAZOP – Basic Concepts
HAZOP Methodology – Part 1
HAZOP Methodology – Part 2
HAZOP Types, Standards & Legal Requirement
Managing HAZOPs
HAZOP – Case Study
HAZOP – Self Assessment Test
HAZOP Advanced Module-Case Studies